Shipping or Mailing Knives Through USPS, UPS, DHL, and FedEx

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Have you ever wondered how to safely send a knife through the mail without hassle? When it comes to shipping or mailing knives, it’s crucial to do it safely, securely, and legally. Whether you’re sending a knife for personal use, as a gift, or for business purposes, understanding the intricacies of shipping regulations and choosing the right carrier is paramount.

In this article, I will share the process of mailing a knife using popular carriers such as UPS, USPS, DHL, and FedEx. By following these steps, you can ensure your knife reaches its destination without any hassles.

Are There Restrictions on Shipping Knives?

I’ve never known shipping a knife of any kind to violate any kind of USPS policies. Knives of all kinds are shipped all over the country. Now it’s entirely possible that the knife cannot be shipped to the state where you wanted to send it. That would be a violation of state law, not a policy violation of USPS.

Shipping knives involves navigating various legal regulations, both domestically and internationally. Different jurisdictions have different rules regarding the shipment or carrying of knives, depending on factors such as blade length, type of knife, and intended use.

I would highly suggest that you familiarize yourself with these regulations before shipping a knife. You can directly ask your courier services, depending on where you want to ship the knives, to avoid any legal complications. Especially if you are shipping a switchblade, ballistic knife, metal knuckle, cane sword, or kung fu stars. For example, in California, a switchblade is illegal to keep altogether, while others have specific requirements for packaging and labeling.

Can a Postal Service Return Your Confiscated Knives?

In most cases, if the postal service or another shipping provider seizes an item, it’s usually gone for good. While you can try to appeal, the chances of success are minimal. Keep in mind that companies selling and shipping knives might have special permissions. But remember, having such a knife could land you in trouble with the law, possibly leading to arrest. At this point, it’s best to let it be and make sure not to make the same mistake again.

Shipping a Knife with USPS

The United States Postal Service (USPS) also offers several shipping options for mailing knives. Priority Mail, First Class Mail, and Priority Mail Express are popular choices for sending packages containing knives. When using USPS services, be aware of their regulations regarding prohibited items and packaging requirements.

USPS offers convenient features such as online postage printing and free package pickup, making it a convenient option for mailing knives. You can check out more about prohibited knives from their official website here

Packing Your Knives for USPS

Shipping knives may seem like a straightforward task, but ensuring they arrive safely and securely at their destination requires attention to detail and proper packaging. Let’s walk through this process step by step.

1. Preparing the Knife: Before shipping, it’s essential to clean the knife thoroughly, removing any fingerprints or residue. Applying a protective layer, such as EDCi, helps prevent corrosion during transit.

2. Packaging Materials: Utilize appropriate packaging materials to safeguard the knife. Packing peanuts, bubble wrap, or newspaper can prevent the knife from rattling inside the box and minimize the risk of damage.

3. Proper Box Selection: Choose a box that fits the knife snugly to prevent unnecessary movement. Reconfigure factory boxes by placing paperwork underneath the foam to ensure a secure fit.

4. Cling Wrapping: Secure the box with cling wrap to prevent it from opening during transit. This method not only keeps the contents in place but also adds a layer of waterproofing.

5. USPS Flat Rate Boxes: Take advantage of USPS flat rate boxes for cost-effective shipping. These boxes come in various sizes and offer a flat rate for shipping anywhere in the United States.

6. Tyvek Envelopes: You can also opt for Tyvek envelopes for smaller items or multiple folding knives. These envelopes provide added protection, are waterproof, and offer cheaper shipping rates compared to boxes.

7. Ordering Supplies: Take advantage of USPS’s free packing supplies, including flat rate boxes and Tyvek envelopes. Ordering online ensures convenient delivery to your doorstep.

8. Click and Ship: Create shipping labels online through USPS’s Click-N-Ship service. Input the recipient’s details, select the appropriate shipping method, and print the label for easy affixing to your package.

9. Insurance: Consider insuring your package for added peace of mind, which costs an extra $2. especially when shipping knives above $100. USPS offers affordable insurance options to protect against loss or damage. Alternatively, you can investigate third party insurance options, like Shipsurance for better coverage and faster claim processing.

10. Cost Efficiency: Optimize shipping costs by choosing the most suitable packaging option and taking advantage of USPS’s flat rate options. Proper packaging not only ensures the safe delivery of your knife but also helps minimize shipping expenses.

Shipping a Knife With UPS

UPS does not offer a flat rate shipping option similar to USPS’s flat rate boxes. However, UPS does provide various flat rate pricing options based on package size, weight, and destination through its UPS Simple Rate program. This program offers fixed rate pricing for packages up to certain dimensions and weights, making it easier to calculate shipping costs for certain items.

I will also recommend using pirateship for discounted shipping rates to save significantly on shipping costs, making it a cost effective solution for frequent shippers.

Packing Your Knife for UPS

  1. Use a sturdy box with a flap, one that won’t fall apart.
  2. Take off any old labels or markings on the box.
  3. Wrap each item separately, so they don’t bump into each other.
  4. Use plenty of padding, it is better to be over padding than to damage a knife.
  5. Seal the box tightly with strong tape made for shipping.
  6. Put a clear label with the address on the outside, and another one inside, just in case.
  7. Make sure all the delivery and return information is easy to read.

Tips: If you are shipping a knife in the original box of the knife, then you can find a suitable outer box to ship the knife in. Oftentimes, small flat rate boxes work well for this.

Shipping a Knife with DHL

DHL is a global shipping provider with extensive experience in handling international shipments, making it an excellent choice for mailing knives internationally. With DHL Express services, you can ship knives to destinations worldwide quickly and reliably. DHL offers features such as door-to-door tracking and customs clearance assistance, ensuring your knife reaches its destination without delays or complications.

Based on my personal experience, I’ve successfully shipped knives internationally to places like Singapore and various countries in the EU without encountering any issues. However, it’s crucial to ensure that the knives you’re shipping comply with the legal regulations of both the destination country and your own jurisdiction. Doing so will help prevent any potential complications during transit and upon arrival.


For additional details on prohibited and restricted items, you can refer to this official page.

Now that we understand the regulations, let’s get practical. Here’s how to pack different types of knives for shipping:

Pocket Knives

  • Wrap the closed knife in bubble wrap or packing paper to prevent movement.
  • Place it securely in a sturdy cardboard box, ensuring it won’t shift during transit.

Sheathed Knives

  • Knives with sheaths offer built-in protection. Simply ensure the knife is securely placed inside its sheath before packaging.

Fixed Blade Knives

  • For knives without sheaths, create a protective covering using layers of paper around the blade.
  • Secure the wrapped knife with tape to prevent any accidental exposure.

For additional information regarding packaging guidelines, you can refer to the DHL official page dedicated to packaging guides.

Shipping a Knife with FedEx

FedEx provides a range of shipping services suitable for mailing knives domestically and internationally. Options such as FedEx Ground, FedEx Express, and FedEx International Priority offer fast and reliable delivery options

FedEx is transparent and straightforward regarding what items they accept for shipment. Most utilitarian and pocket knives can be shipped without any issues using FedEx.

When preparing to ship knives via FedEx, it’s essential to consider two key policies:

  1. FedEx does not transport dangerous goods. Knives that appear threatening or are large may fall into this category.
  2. The knives being shipped must be legal to possess in the destination location.

To ensure compliance and avoid complications, refer to FedEx’s official website for detailed information on permissible items. http://www.fedex.com/

How to Ship a Knife Internationally

When mailing a knife internationally, there are additional considerations to keep in mind. Each country has its own customs regulations and import restrictions, which may affect the shipment of knives. Before mailing a knife internationally, research the destination country’s import regulations and ensure compliance with any requirements. Additionally, consider using a reputable shipping carrier like DHL or FedEx with experience in international shipping to ensure smooth customs clearance and delivery.

Shipping Switchblade to EU Countries?

Shipping restricted knives, such as switchblades, to EU countries, requires careful consideration of legal regulations and practical strategies to ensure compliance and successful delivery. One approach to navigating these restrictions is to ship the knives in two separate parts with a one week lead time between each parcel.

  1. EU Knife Regulations: The European Union has strict regulations governing the importation and possession of certain types of knives, including switchblades. These regulations vary from country to country within the EU but generally restrict the importation of automatic knives.
  2. Customs and Border Control: Customs authorities in EU countries closely monitor incoming packages, especially those containing restricted items like switchblades. Failure to comply with import regulations can result in customs seizure, fines, or legal consequences.

How to Ship Switchblade in Parts

  1. Disassembly: Before shipping, disassemble the switchblade into two separate parts. This could involve separating the blade from the handle or disassembling other components to create two distinct parcels.
  2. Separate Shipments: Send each part of the switchblade in separate shipments, with a one week interval between them. This staggered approach helps mitigate the risk of both parcels being intercepted or confiscated by customs authorities.
  3. Documentation: Ensure that each parcel is accompanied by accurate documentation, including detailed descriptions of the contents. Clearly label the packages as “knife parts” or “knife components” to facilitate customs clearance and avoid misunderstandings.
  4. Shipping Method: Choose any courier service with experience handling international shipments and navigating customs procedures. Select shipping options that provide tracking and insurance for added security and peace of mind.

Conclusion

Mailing a knife can be straightforward and hassle-free when you follow the right steps and choose the appropriate shipping carrier. By understanding shipping regulations, choosing the right packaging, and selecting a reliable shipping service, you can ensure your knife reaches its destination safely and securely. Whether you’re shipping domestically or internationally, following these guidelines will help you navigate the process with ease.

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